LI Xiaohua, LI Guangxu, HAN Zhongchuan, HAN Xu, WEI Shurong
In order to establish the mapping relationship between key electromagnetic force harmonics and structural parameters in the motor NVH design stage, and achieve an orderly, efficient and rapid optimization of high-density and low-noise IPMSM, this paper proposes a multi-layer surrogate model IPMSM optimization method based on structural parameter sensitivity classification. First, the key-order electromagnetic force of the multi-operating electromagnetic noise source of the motor is obtained through the “finite element method + unit force wave response” hybrid model, taking its amplitude, IPMSM’s average output torque, and torque pulsation as optimization targets at the same time, analyzing the sensitivity of structural parameters through the random forest algorithm to achieve screening and grading of structural parameters, integrating multi-objective particle swarm algorithm, multi-island genetic algorithm, parametric scanning and other optimization methods are used for hierarchical optimization. Compared with the traditional motor multi-field coupling optimization method, this method saves computing power and reduces the calculation time by 549%. After optimization, the average output torque is increased by 346% as compared with before optimization, the electromagnetic force amplitude of the key order of the motor decreased by 137% as compared with before optimization, and the torque ripple decreased by 678% as compared with before optimization.